Ladle Management and Health Monitoring for a Large scale integrated Steel Plant

Project Overview

A Large scale integrated steel plant required a solution for managing ladles in its Steel Making Shop (SMS) department, emphasizing health monitoring and performance optimization.

Challenges

• Tracking ladle usage and maintenance schedules.
• Monitoring ladle conditions in real-time to predict and prevent failures.
• Optimizing ladle usage and extending their lifespan.

Solution

We implemented a comprehensive Ladle Management System integrated with IoT technology and cameras for real-time tracking of ladle position on the shop floor. The system monitored conditions such as temperature, wear, and stress levels, and analyzed data to predict potential failures. Additionally, it calculated ladle heat life and turnaround time, optimizing their use and prolonging lifespan.

Results

The project resulted in improved ladle management practices, reduced downtime, and enhanced safety in the SMS department. Our solution ensured the optimal performance of ladles, contributing significantly to the plant's productivity and operational efficiency.