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Advanced Solutions for the Steel Industry: Optimizing Efficiency and Performance

Why Choose Epsum Labs?

Epsum Labs: Transforming the Steel and Power Industry with Innovative Solutions

At Epsum Labs, we are dedicated to revolutionizing the steel and power industry through our comprehensive range of innovative solutions. With a deep understanding of the unique challenges faced by this sector, we offer a holistic approach that encompasses Level-2 automation, energy management, security and surveillance, inventory management, and customized projects. Our goal is to empower organizations in the steel and power industry to achieve higher levels of efficiency, productivity, and sustainability.

Our Offerings

Our Level 2 Automation system integrates seamlessly with existing plant systems to provide a comprehensive solution for process control and optimization. By leveraging real-time data and advanced analytics, our system enables plant operators to monitor and control production processes with precision, leading to improved efficiency and product quality.The system includes production reporting features that provide detailed insights into production performance. Plant managers can access real-time production data, including production rates, downtime analysis, and quality metrics, enabling them to make informed decisions to improve overall plant efficiency.In addition to production reporting, our Level 2 Automation system also includes consumption reporting features. This allows plant managers to monitor and analyze the consumption of resources such as energy, raw materials, and water. By identifying areas of high consumption, plant managers can implement targeted strategies to reduce waste and optimize resource usage.

Our Dispatch Monitoring Solution provides real-time visibility and control over the dispatch process, ensuring efficient and timely delivery of products. This solution automates the tracking of dispatch orders and vehicles, integrates seamlessly with ERP systems, and provides real-time alerts and notifications. It also offers detailed historical data analysis, enabling continuous process improvement and optimization.

Epsum Labs' Energy Management Solution is designed to help steel manufacturers reduce energy costs and improve sustainability. This solution enables real-time monitoring and analysis of energy consumption across various operations. It identifies energy-saving opportunities, integrates with production data for holistic energy management, and provides comprehensive reporting and benchmarking to track progress and compliance with energy efficiency goals.

Our Coil Yard Management System streamlines the management of coil yards, optimizing inventory management and space utilization. This solution automates inventory tracking for coils, optimizes yard layout for efficient space utilization, and provides real-time location information through RFID tracking. It integrates seamlessly with supply chain systems, providing end-to-end visibility and control over coil yard operations.

At Epsum Labs, we recognize that every organization has unique requirements and challenges. That's why we offer customized project solutions tailored to meet our clients' specific needs. Whether it's developing a custom software application, designing a bespoke automation system, or engineering a specialized equipment prototype, our team of experts works closely with clients to deliver innovative solutions that drive tangible results.

Case Studies

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Document Management and Workflow Automation for a Steel Company

Our team was tasked with implementing a Document Management and Workflow Automation solution for a leading steel manufacturing company.

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Ladle Management and Health Monitoring for a Large scale integrated Steel Plant

A Large scale integrated steel plant required a solution for managing ladles in its Steel Making Shop (SMS) department, emphasizing health monitoring and performance optimization.

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Optimizing Steel Grade Production at a Renowned Steel Plant with Epsum Labs

Epsum Labs collaborated with a renowned steel plant to enhance their steel grade production processes. The project aimed to optimize the composition of steel grades to meet customer requirements while minimizing production costs.

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